Servo Hydraulic Cylinder

High-Precision Servo Hydraulic Cylinders for Closed-Loop Motion Control

 

High-precision servo hydraulic cylinders provide closed-loop position, velocity, and force control for applications requiring sub-millimeter accuracy and rapid dynamic response. Utilizing low-friction sealing configurations, precision-honed barrels, and integrated magnetostrictive linear displacement sensors, these actuators eliminate stick-slip at low velocities and maintain high fidelity under high-frequency load reversals.


Primary applications include structural fatigue testing rigs, multi-axis simulation tables, metal rolling mill automatic gauge control (AGC) systems, and high-speed industrial robotics operating at pressures up to 280 bar (4000 PSI).

 

 
  • Servo Press Cylinder
    Servo Press Cylinder

    Our servo press cylinder is designed for high-precision closed-loop control applications and can be fully customized according to your requirements.It can be equipped with a high-precision built-in
    Add to Inquiry
  • Servo Tie-Rod Cylinder
    Servo Tie-Rod Cylinder

    Our servo tie-rod cylinder combines the advantages of traditional tie-rod cylinders and servo hydraulic cylinders. Tie-rod structures are easy to disassemble and maintain on site, while servo systems
    Add to Inquiry
  • Welded Body Servo Actuator
    Welded Body Servo Actuator

    Our welded body servo actuator is designed for heavy-duty precision control applications. It combines the high strength and shock resistance of welded hydraulic cylinders with the precision of servo
    Add to Inquiry
 

Hydraulic Product Range

 
 
01
 

Integrated Sensor Servo Cylinders

Fitted with internal magnetostrictive absolute encoders protected from fluid pressure and contamination..

 
02
 

Low-Friction Hydrostatic Bearing Servo Cylinders

Designed with zero-metal-contact configurations for ultra-high frequency response and minimal hysteresis in dynamic test systems.

 
03
 

Heavy-Duty Industrial Servo Actuators

Heavy-wall construction configured for high-tonnage forming presses and steel mill hydraulic control stands.

Servo Tie-Rod Cylinder

 

Selection Parameters

 

Technical Parameter

Specification Range and Options

Bore Diameter

50 mm to 300 mm (2.0 inches to 12.0 inches)

Rod Diameter

35 mm to 220 mm (1.4 inches to 8.7 inches)

Max Stroke Length

Up to 2000 mm (customizable upon request)

Nominal Operating Pressure

210 bar to 280 bar (3000 to 4000 PSI)

Positioning Accuracy

Within plus or minus 0.01 mm (sensor dependent)

Feedback Sensor Type

Magnetostrictive linear encoder (Analog 0 to 10V / 4 to 20mA, SSI, or CANopen digital)

Internal Leakage

Less than 5 milliliters per hour at rated pressure (zero bypass design)

Operating Temperature

-20°C to +80°C (-4°F to +176°F); specialized low/high temp seals available

 

Typical Applications
 
Servo Press Cylinder suppliers
 

Materials Testing Systems

Dynamic and static universal testing machines, structural component fatigue test benches.

 

Aerospace and Defense

Multi-axis flight simulators, motion base platforms, and missile fin control loading systems.

Welded Body Servo Actuator suppliers
Welded Body Servo Actuator
 

Primary Metal Processing

Rolling mill hydraulic automatic gauge control (AGC) and roll balancing cylinders.

 

Advanced Manufacturing

High-precision plastic injection molding machines and high-frequency stamping press automation.

Welded Body Servo Actuator factory

 

 
Quality Control Before Shipment
 
01/

Material Integrity Inspection: Ultrasonic testing and spectral analysis of alloy steel forgings and high-strength piston rods (Grade 42CrMo).

02/

Friction and Hysteresis Verification: Bench testing to measure breakaway force and verify smooth motion profiles at ultra-low velocities (0.1 millimeters per second).

03/

Sensor Calibration Check: Laser interferometer verification of integrated magnetostrictive encoder linearity and electrical output repeatability.

04/

Dynamic Pressure and Leakage Proofing: 100 percent hydro-static testing at 1.5x working pressure combined with high-frequency pulse testing to confirm zero internal bypass across the low-friction piston seals.

 

Servo Press Cylinder

 

Customization Capabilities (OEM / ODM)

Manifold Mounting Interfaces: Direct-mounting pads machined to ISO standards for high-response proportional or servo valves (Moog, Bosch Rexroth, or custom patterns).

 

Low-Backlash Mechanical Connections: Spherical eye bearings, precision rod end clevises, and preloaded mounting flanges designed to eliminate mechanical compliance during high-frequency cycles.

 

Specialized Surface Engineering: Hard chrome plating with micro-cracked finishing or ceramic thermal spray coatings for extended service life in abrasive environments.

 

Engineering Data Delivery: Complete finite element analysis (FEA) reports, 3D CAD models (STEP/IGES formats), and dynamic response characteristic curves supplied during design review.

 

 

FAQ

 

Q: How do servo hydraulic cylinders differ from standard industrial cylinders?

A: Servo hydraulic cylinders are engineered specifically for closed-loop feedback systems. They incorporate low-friction sealing systems to minimize stick-slip, integrated linear position sensors for real-time piston tracking, and precision-machined flow paths designed to minimize pressure drops and phase lag during rapid directional changes.

Q: What type of position feedback sensors are integrated into the cylinders?

A: We primarily utilize magnetostrictive linear absolute encoders housed inside a drilled piston rod. This layout protects the sensing element from hydraulic fluid pressure and physical damage while providing high-resolution digital or analog feedback signals (such as SSI, CANopen, or 4 to 20mA).

Q: How is stick-slip minimized at extremely low operating velocities?

A: To eliminate stick-slip, we employ low-friction, multi-component PTFE-composite seal combinations and maintain precise geometric tolerances between the piston rod, gland, and cylinder bore. This ensures smooth, uniform motion even at speeds as low as 0.1 millimeters per second.

Q: What are the typical internal leakage limits for these servo actuators?

A: Because servo control relies on precise pressure and fluid containment, our cylinders are manufactured with tight manufacturing clearances and high-grade step seals, restricting internal piston bypass to less than 5 milliliters per hour under rated static pressure.

Q: Can you match mounting dimensions for retrofitting existing test rigs?

A: Yes. We manufacture replacement servo actuators configured to match existing pin-to-pin dimensions, mounting footprints, and hydraulic port layouts of major test equipment and machinery brands. Engineering drawings are submitted for customer sign-off prior to production.

Q: What documentation is provided with each servo cylinder shipment?

A: Each shipment includes a comprehensive factory test report covering dimensional verification, sensor calibration curves, proof pressure test results, material test certificates (MTRs) for pressure boundaries, and recommended maintenance schedules.

We are one of the most experienced servo hydraulic cylinder manufacturers and suppliers in China, specialized in providing high quality customized products. Please feel free to wholesale bulk durable servo hydraulic cylinder in stock here from our factory. Contact us for quotation.

Welded Body Servo Actuator, Servo Press Cylinder, Servo Tie Rod Cylinder

(0/10)

clearall